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HFC · Hardline · Coax splicing

Reference

Glossary & tools

Searchable plant terms (66) plus a common field tools list (85 items) used across coring, splicing, access, and test.

HFC (Hybrid Fiber-Coax)

Network architecture combining fiber trunk with coax distribution.

Hybrid Fiber-Coax is the dominant cable television and broadband access architecture. Optical fiber carries signals from the headend to neighborhood nodes, where they are converted to RF on coaxial hardline. From the node, coax feeds taps, passives, and amplifiers to reach each subscriber drop. Mainline splicers work primarily on the coax portion from the node through distribution and bridger plant.

Related terms

Field reference

Common tools list

Core kit for hardline splicing, plant access, alignment, and safety. Size-match every coring tool and pin connector to the cable series on the jacket.

PPE

ToolWhat it does
Hard hatHead protection from falling tools, strand hardware, and overhead hazards.
Safety glasses (side shields)Eye protection from debris, flood compound splash, and metal chips.
Face shieldFull-face coverage for grinding, cutting, or high-splash tasks.
Hi-vis vest / shirtVisibility to traffic and public near roadways and work zones.
Work gloves (task-rated)Hand protection for cable, strand, and general handling.
Electrical insulating gloves (when required)Shock protection for authorized electrical tasks only.
Work boots (traction / composite or steel toe as required)Foot protection and grip on trucks, poles, and uneven ground.
Hearing protection (plugs / muffs)Noise protection near traffic, grinders, and power tools.
Sunscreen / insect repellentEnvironmental protection on long outdoor shifts.
Rain gear / cold-weather layersStay dry and warm so gear stays usable and focus stays on the plant.

Lighting & personal

ToolWhat it does
HeadlampHands-free light inside pedestals, housings, and night work.
Flashlight / work lightDirected light for strand, vaults, and truck-side prep.
Inspection mirrorViews seizure screws, rear ports, and tight housing corners.
Company phone / radioDispatch, NOC, and emergency contact.
Notepad, permanent markers, paint penLabels, WO notes, before/after photos captions, cable marks.
First-aid kit (truck)Immediate response to cuts and minor injuries.

Hand tools

ToolWhat it does
Adjustable wrench (crescent)General nuts, bolts, and fittings when fixed sizes are not on hand.
Combination wrench set (SAE / metric as needed)Housing bolts, grounding hardware, and power-supply mounts.
Socket set + ratchetFaster removal/install of housing and bracket fasteners.
Nut driver setSeizure screws, F-port nuts, and common housing fasteners.
Hex / Allen key setSet screws, some seizure hardware, and enclosure fasteners.
Screwdriver set (flat / Phillips / Torx)Module covers, faceplates, terminals, and general fasteners.
Lineman’s pliersGrip, twist, and light cut of wire and hardware.
Needle-nose pliersFine work in tight housings and small hardware.
Channel-lock / tongue-and-groove pliersLarger fittings and stubborn hardware.
Diagonal cutters / snipsTrim lashing wire, tie wraps, and small conductors.
Utility knife / cable knifeJacket scoring, tape, and packaging — controlled cuts only.
Hammer / soft-face malletGentle persuasion on brackets and stakes — never on connector bodies.
Pry bar / digging bar (as needed)Lid lift assist and light earth work near pedestals.
Tape measureCut-out lengths, ladder 4:1 setup checks, and span notes.
Torpedo levelCheck ladder base / equipment mounting when required.
Lockout/tagout locks & tagsCompany LOTO on powered plant when procedure requires it.

Cable prep

ToolWhat it does
Hardline cutters / shearsSquare-cuts hardline end face before strip and core.
Hardline coring tool (size-matched kit)Removes foam dielectric to cut-chart depth; protects center conductor.
Jacket / outer strip toolStrips PE jacket to expose outer conductor for seizure length.
Deburring tool / file / emeryCleans outer conductor edge and light burrs without over-beveling.
Center conductor cleaner / prep brushRemoves oxidation and flood film from the pin zone.
Lint-free rags / approved cleanerWipes flooding compound from dielectric face and seizure zone.
Cable lube (pulling)Reduces friction on underground pulls when specified.
Calipers / cable gaugeConfirms cable OD/series when jacket print is missing or worn.
Cut chart / craft card (connector OEM)Strip and core dimensions for each connector family and size.

Connectors & weather

ToolWhat it does
Pin connectors (all sizes on truck)Terminates hardline into LE, tap, and splice seizures.
Inline splice bodies / couplersJoins hardline sections on cut-outs and repairs.
Heat-shrink tubing (adhesive-lined)Weather seals connector bodies after torque.
Heat gunRecovers heat-shrink evenly without scorching cable.
Electrical tape / mastic / sealing tapeSecondary weather wraps per local craft standard.
75 Ω F-port terminatorsTerminate unused tap ports to block ingress.
F-connectors & compression tool (drop)Drop-side work at taps and ground blocks when in scope.
Grounding clamps / bond hardwareBond strand and pedestals per code and company design.

Torque & seize

ToolWhat it does
Inch-pound torque wrench / driverSeizure screws and craft-card torque values.
Foot-pound torque wrench (housing lids)Lid and housing bolts when craft card specifies ft·lb.
Seizure screw drivers / bitsOpen/close hardline seizures without rounding heads.

Alignment parts

ToolWhat it does
Pad / attenuator kit (forward & return)Flat loss plug-ins for level set at amps.
Equalizer (EQ) kitSlope correction for cable tilt.
Diplexer set (split plan matched)Forward/return split filters for high-split or legacy plans.
Spare RF modules / PS (as staged)Hot swap of failed LE/amp modules per truck stock.

Test equipment

ToolWhat it does
Signal level meter (SLM) / OneExpertForward/return levels, MER, sweep, ingress, and DOCSIS checks.
Meter leads / jumpers / adaptersConnect meter to TPs, F-ports, and test points cleanly.
Digital multimeter (DMM)AC/DC voltage verification and zero-energy checks.
Non-contact voltage tester (NCV)Quick AC presence sense on enclosures.
Toner / probe kitIdentify cables and drops in pedestals and bundles.
TDR (when issued)Locate opens, shorts, and distance-to-fault on coax.

Access equipment

ToolWhat it does
Fiberglass extension ladderShort aerial access when bucket is not required.
Stepladder (fiberglass)Low work only — fully open with spreaders locked.
Ladder levelers / stabilizersSafe setup on uneven ground when approved.
Bucket truck / aerial liftPrimary platform for strand and pole work.
Fall-protection harness / lanyard (as required)Arrest falls in bucket or when company rules require tie-off.
Body belt / positioning strap (if authorized)Pole positioning only where still authorized by company policy.

Aerial & strand

ToolWhat it does
Come-alongs / strand gripsTension and control messenger strand during work.
Lashing wire tools / lashers (as issued)Secure cable to messenger on aerial spans.
Cable blocks / rollersSupport cable during pulls and transfers.
Handline / ropeRaise tools and material — never throw hardware aloft.
Bolt cuttersCut locks, heavy wire, and approved hardware only.

Site control

ToolWhat it does
Traffic conesMark and buffer the work zone near live traffic.
Work-zone signs / flagsAdvance warning per company traffic control plan.
Wheel chocksSecure truck on grade when required.
Fire extinguisher (truck)Vehicle and small-fire response.
Spill kit / absorbentContain fuel or hydraulic leaks from trucks/lifts.
Pedestal / lock keys & 7-pin toolsOpen company pedestals and enclosures.

Truck & consumables

ToolWhat it does
Cable ties / lashing tiesDress cable and secure tags.
Plant labels / tags / photo boardIdentify actives, document before/after, WO evidence.
Bags for old hardware / scrapHousekeeping — leave site clean.
Water / trash bagsHydration and site cleanup on long shifts.
Spare batteries (meter, headlamp, radio)Keep test gear and lights alive all day.
Tool bag / bucket organizerCarry only what you need aloft; secure the rest.